Zemmler Pro Series

Why the digital service concept is more than just an upgrade

Digital mobile control with touch displayThe modern way to operate a screening machine

The Pro Series features fully digital mobile control with a touch display. All relevant machine functions and operating information are centrally controlled and displayed via a single user interface.

The display uses a dark design, which improves readability in direct sunlight, dust, and poor visibility conditions through dark backlighting. The hardware has been specially developed for demanding environments and resists vibrations, splashing water, temperature fluctuations, and dust.

The machine operator has everything in view: all important information is on one screen. Predefined screening programs allow the selection of the respective application; trommel, conveyor belts, and speeds are then controlled based on the stored parameters, ensuring consistent operation. Frequent tasks can be saved as custom programs, minimizing operating errors, ensuring constant screening capacity, and enabling true one-person operation via remote control.

The Digital Service ConceptTelemetry as the Core

What telemetry truly means for the Pro Series

Telemetry refers to the automatic recording and transmission of machine data. In the Pro Series, relevant operating and status data are transmitted to the online portal via an integrated communication module. This makes information on the current machine status, usage, and possible malfunctions centrally available.

Current operating hours – evaluable daily and weekly
Machine status in real time
Active errors and full error history
Maintenance events and service intervals
Location with Google Maps integration
Signal status of all relevant machine components

The Zemmler-Proemion Portal

All telemetry data converges in the Zemmler-Proemion Portal, a web-based dashboard that can be individually configured for operators, dealers, and rental companies.

Fleet View: All machines at a glance

The portal displays an overview of all machines with serial number, current status, and location.

Individual Dashboard and Reporting

The portal is not a rigid system. Users can create their own reports, define individual overviews, and design the dashboard according to their requirements, configurable differently for managing directors, dispatchers, and service technicians.

Machine-Specific Analysis

For each individual machine, the following can be retrieved:

• Operating hours (daily analysis, weekly totals, history)
• Machine status – current and historical
• Active errors and error history / error log
• Signal status of machine components
• Stored maintenance events and service intervals with verification function

Remote Access and Diagnostics

Through the portal, dealers and manufacturers can remotely access the machine to perform diagnostics without needing to be physically present. What this means will be explained in more detail in the section on user groups.

Location Functions

The current location of each machine is displayed in Google Maps and can be shared with third parties if necessary. This also makes the system an active theft protection: if a machine leaves its location without authorization, it is immediately visible.

60 Months Free Access

Zemmler provides dealers, end customers, and rental companies with 60 months of free access to the full functionality of the Zemmler-Proemion Portal.

For whom the digital portal brings the greatest benefit

Rental parks and lessors

Billing based on actual operating hours. The integrated fleet management shows the location, utilization, and upcoming maintenance of individual machines.

Dealers and Service Partners

For dealers and service partners, the telemetry system provides a direct overview of machine status and error messages. This allows service deployments to be prepared more effectively. Dealers see the machine status of their customers, can react proactively to active errors, and prepare service deployments specifically. Service technicians can prepare for the respective error message before arrival and plan for needed spare parts.

Operators and contractors

Operating and machine states can be viewed transparently at any time. Maintenance intervals can be planned based on actual operating hours, and many malfunctions can be analyzed via remote diagnosis. This reduces unplanned downtime and supports high machine availability.

Plug & Play: Serviceability as a System PrincipleBelt change in three steps

Plug & Play is not a marketing term for the Pro Series, but a consistent technical concept for fast, simple, and service-friendly assembly, maintenance, and component replacement.

In the Pro Series, Plug & Play describes a consistent principle for service, assembly, and maintenance. Conveyor belts can be disassembled in three steps via defined mechanical and electrical interfaces. Plug-in connections enable quick removal and installation without re-wiring.

Other electrical components are also modular, allowing for targeted replacement.

For the trommel drive, the Pro Series relies on a low-maintenance belt drive. Decentralized frequency converters support efficient cooling, while an overload shutdown on the conveyor belt protects the machine from blockages.

This makes service, maintenance, and replacement easier and supports machine availability.

How this changes daily service:

Plug & Play: Component replacement without rewiring
Operators can change belts themselves - complete belt removal in 3 steps
Compact transport dimensions; transport in overseas containers possible by dismantling the belts (easy installation on site)
Large maintenance flaps and accessibility with direct view of all maintenance points
Decentralized frequency converters for better cooling
Integrated light strip cover without additional disassembly

Belt drive instead of chain drive: 10,000 hours maintenance-free

Drive: Fully Electric or Self-Sufficient

the Pro Series is both

The Pro Series models are primarily designed for electric operation. The MS 16 Pro requires a 16 A mains connection, while the MS 36 Pro requires a 32 A connection. Both models are low-maintenance and operate on mains power without local exhaust emissions.

For applications in locations without a power connection, on remote construction sites, in off-grid areas, or with constantly changing locations, a Diesel generator can be used as an option. The diesel engine generates the necessary electricity to operate the electrical devices. No hydraulic components are used; the system remains fully electric, only the energy source changes.

Service-friendly pull-out power unit for fast access during maintenance and service
Eligibility for funding in many regions
High efficiency due to direct electric drive
Lower noise development in electric operation
Reduced maintenance costs
Good CO₂ balance when using green electricity
Future-proof regarding rising diesel prices and environmental regulations

The result: Mobility without hydraulic losses, with significantly lower diesel consumption compared to conventional diesel-hydraulic systems.

The combination of a fully electric basic configuration and an optional diesel alternative makes the Pro Series the most flexible drive configuration in the Zemmler range.
This means the same machine can be operated via the power grid at a fixed location and self-sufficiently for mobile deployments.

Pro Series at a glanceMS 16 Pro and MS 36 Pro screening machines

The ZEMMLER Pro Series, featuring the MS 16 Pro and MS 36 Pro screening machines, is based on a shared technological principle: patented double trommel technology with three-fraction separation, all-electric drive, digital mobile control, telemetry, and an integrated service concept. This makes machine states and operating data transparently available, while maintenance, service, and remote diagnosis can be planned more effectively.

The result: higher machine availability, better predictability, and economical operation throughout the entire period of use.

Model	Screen area	Screening capacity	Weight	Connection	Chassis
MS 16 Pro	11 m²	up to 30 m³/h	max. 3.5 t	Electric 16 A	Wheeled chassis
MS 36 Pro	23 m²	up to 100 m³/h	max. 7 t	Electric 32 A	Tracked chassis

The MS 16 Pro was honored with the iF Design Award 2026. The award underscores that functionality, modern design, and new technologies are combined into a holistic machine concept in the Pro Series.